Showing posts with label Batesford Quarry. Show all posts
Showing posts with label Batesford Quarry. Show all posts

05 March, 2015

Branching out: a Moorabool paddle - rushing around

The final part of Saturday's expedition was less of a paddle and more of a hike - towing the kayaks up and down the rather steep banks of the Moorabool River at this point. After a rocky start to our paddle (described here) from Batesford Bridge followed by a relatively easy 3km section in which we traversed the re-routed section of the river around Batesford Quarry as described in my previous "changing course" post, we exited the formed channel and almost immediately found ourselves confronted by an almost impenetrable wall of reeds.
Into the reeds
There had been a few patches upstream which we'd worked through and around and we did the same here. Once on the other side we found a wide pool and some easy paddling, however as the river narrowed only a short distance away, we were confronted by more reeds. Once again we proceeded to plough our way through, emerging into a small cleared section - much to the surprise of two fishermen standing on the bank.
Pool in the Moorabool below the Ring Road
We gave them a wave and on we went. Another clear section appeared as we approached the remains of the old trestle bridge - part of the Fyansford Cement Works railway which ran between 1924 and 1966 to carry limestone from the Batesford Quarry to the works.
Overlooking the site of the trestle bridge, part of the Fyansford Cement Works
private railway, with the Geelong Ring Road on the rise beyond 
Here however, we could go no further so we hauled the kayaks up the bank and, seeing more trouble ahead, cut across a bend, dropping back to the river once again in another clear section, however, after another short paddle we were out again and then once again.
A pretty little pocket amongst the reeds
This time, we followed the river some 500m past a number of reed-choked sections to the remains of the conveyor belt which carried limestone between quarry and works after the closure of the railway.
From here we were once again able to get on the water and with only a couple of short sections requiring us to haul the kayaks until by early evening we found ourselves paddling under the Lewis Bandt Bridge on the Ring Road.
Lewis Bandt Bridge, Geelong Ring Road
I have looked at this bridge in passing in a previous post and talked briefly about the man himself who was responsible for designing that iconic Australian vehicle - the ute, so I won't elaborate further here.
The places junk can end up!
From this point onwards it was (fortunately) a relatively simple paddle back to Fyansford. Sadly, most of the river through this section is overgrown with exotic plantings and the water quality does not appear as good as further upriver - but this is just my observation. It is also worth noting however, that community activity in the form of weed removal and native revegetation is beginning to occur along the river banks near town.
Then finally, we were faced with one final hurdle - a log jam created I suspect from the dead branches of the woody weeds we had been passing over the last few hundred metres, so for one final time, we dragged the kayaks up the bank, around the logs and dropped back into the water for the paddle to our finishing point - the historic Monier bridge at Fyansford, built in 1900.
Old Monier bridge at Fyansford with the current bridge just visible behind
And so after five hours of rocks, prickles, boxthorn, ants, bees, rushes, reeds, barbed wire and leeches we were finally done. Not exactly a "paddle" I would recommend, however a very interesting part of the Moorabool to have seen at close quarters.

03 March, 2015

Branching out: a Moorabool paddle - changing course

After negotiating the rocks, weed and fallen branches in the section of the Moorabool directly below Batesford during our "paddle" on Saturday, we emerged to find ourselves confronted instead by a manmade obstacle. On the bank above us was a handrail following what looked like a pathway. In the river were large chunks of broken concrete and a little further downstream, the bank was lined with concrete and bluestone.
Apparent pathway with handrail and large chunks of concrete breaking down
What we had arrived at was the beginning of a section of the river which was diverted from its original course.
River bank to the right lined with concrete and bluestone
The reason for the diversion however, dates back millions of years to the Miocene period when much of the surrounding land was covered by seawater. As a result, large deposits of limestone built up, formed from the shells of millions of sea creatures, some of which are still found in fossilised form today. European settlers arriving in the 19th century were quick to realise the potential of these deposits and in 1880, Peter McCann (whose descendants still own much of the surrounding land) registered the Australian Portland Cement Co Ltd and commenced production at nearby Fyansford. Struggling to make a profit in the face of cheap imports and using inefficient production methods, the company went into liquidation in 1895 and again in 1904. Peter died in 1908, leaving the nucleus of a profitable enterprise which, under his youngest son Wesley B McCann who acted as manager, was modernised and overhauled. By 1911 the company came under the control of a group of investors and in July, 1912 as part of the move to modernise the company, a ropeway constructed to carry limestone from the quarry to the cement works (then located at the bottom of the deviation). It was officially opened by the Premier on 12th July, replacing horse-drawn wagons and a section of horse-drawn tramway.
Initially, lime used in the production of cement at the works was quarried from a site just north of the Moorabool River (by my reckoning on a line roughly south of Pennsylvania Ave in Batesford). Lime was crushed on the quarry floor and transported to the works via the ropeway.

Concrete-lined channel above the site of the first quarry
In 1924 the ropeway was replaced by a privately-owned 3'6" gauge railway line which ran from the site of the original quarry, crossing the Moorabool twice on wooden trestle bridges, back to the plant.
Image of the Vulcan Engine #4 crossing the trestle bridge 28th November, 1964.
Image from Weston Langford Railway Photography
In 1931, operations were moved to a second quarry site, which had been developed south of the Moorabool. This is the quarry which is still in use today. To service the new facility, a second section of line was constructed, including a branch which allowed for the dumping of overburden and a 1.3km tunnel - the longest in Victoria until the Melbourne city loop was built - which followed a curving path up from the quarry floor to join the original line west of the second river crossing.
Remains of pylons which supported the trestle bridge
All that can be seen of the second trestle bridge today are some wooden stumps, sticking up above the river's surface. I saw no sign of the more northerly bridge.
Following the closure of the original quarry a section of the river was redirected through the old excavations, away from the face of the new quarry. I don't know for sure, but the concrete lining the river upstream of the present quarry (as shown in the photos above) may date to this period.

Diagram showing the rough layout of railway line running between the quarries and the cement works, taken from Light Railways, vol 120, April 1993 which also contains a more comprehensive history of the quarries.
In 1925 the Australian Portland Cement Company was floated on the stock exchange as Australian Cement Ltd and continued to grow, acquiring a number of other companies over the years, to become Australia's largest cement producer, with production rising to 500,000 tons per annum by 1961 when Wesley McCann retired. The railway operated throughout this time, with one diesel and eleven steam engines either shunting on the quarry floor or hauling trucks up and down the 5.6 km line. At the time of its decommissioning in 1966, the diesel and six of the steam locomotives were still in use. All six of these remaining steam engines were preserved and can now be found at the Bellarine Railway whilst the diesel was also preserved but is housed elsewhere.

The floor of the new quarry, showing the diesel and one of the Vulcan engines
as well as the entrance to the tunnel
With the closure of the line, a new method of carting the limestone was needed. To this end, a limestone crusher was installed on the quarry floor with the crushed rock then transferred to a conveyor belt which carried it to the works above. The remains of the conveyor cross the river about 1km south west of the old train bridge and can be seen in passing from the Ring Road.
Remains of the conveyor belt crossing the Moorabool River with the
cement works in the background
In 1980 a bid to extend both the life of the quarry and the supply of lime for the cement works, a proposal was put forward by the company to divert a 4km section of the Moorabool River which was overlying part of the limestone deposit. Moving the river, would add a further 50 years to the lifespan of the quarry, however report by the Ministry for Conservation stated that the increase in lime production would also increase the salinity of the groundwater (which at that time was being returned to the Moorabool) to unacceptable levels.
In the end, a 2.6km diversion of the Moorabool was created with - the company claimed - due consultation as to the needs of flora, fauna and water quality and included measures such as natural curves, tree plantings and pools which would provide habitat for platypus. With these measures in place, the diversion went ahead and to the present day, the river runs through a concrete-lined channel in varying states of repair, along its new course and it was this section of the river which we now found ourselves paddling through in relative comfort. In some places the river was a shallow trickle over a concrete bed, in others, the concrete had broken and fallen away in chunks and there were occasional patches which seemed to have returned to a more natural state.
A section where the concrete appears to have broken away, with an unlined
pool behind, close to the site of the original quarry.
This persisted until we reached a more formed section of the channel which begins at the outflow point from the Batesford Quarry. As far as I can tell, the chute through which the water is returned to the river was constructed at the same time as the realignment took place. Only water which did not exceed acceptable levels of salinity was returned to the river with the remainder pumped to Corio Bay. Google Earth shows water flowing through the chute in January, 2010, but dry as early as 2004 and as late as 2013, either side of this date.
Outflow chute from the nearby quarry
Now, however, it is flowing and in use as a result of an environmental win for the Moorabool which occurred in 2011 when the then Victorian Coalition Government reached an agreement with various water and environmental authorities and the current quarry owner Adelaide Brighton Cement Ltd (ABCL), to return ground water pumped from the quarry, to the Moorabool instead of the bay. The agreement allowed for a return of about 8 mega litres per day (around 3,000 mega litres per year) to the lower Moorabool River, helping to improve environmental flow levels below that point for both the Moorabool and the Barwon Rivers.
Immediately below the outflow, the channel is much more formed, with high walls rising to at least a couple of metres - giving the impression of paddling through a drain - for several hundred metres before returning to lower, concrete-lined banks.

High-walled channel
Paddling down the channel
Every few hundred metres from the outflow until the end of the realignment are little weirs which presumably regulate the flow of water as it travels down a fall of about 12m to the end of the channel. At this point, the diversion ends and the river returns to its natural state and original course, passing only a few hundred metres below the Ring Road.

A series of five small weirs in the channel below the walled section
Below this point are the remains of both the trestle bridge and the conveyor belt shown above.
I will finish this post at the end of the channel and with the end of an era. In 2001, the owners of the Fyansford Cement Works (by that time, Adelaide Brighton Cement Ltd) decided to close the plant. But what to do with the quarry? Operating for over 100 years and with more than 100 million tonnes of limestone and overburden extracted by 2001, there remained enough limestone to keep the quarry operational for at least another thirty years.
Other markets had to be found, so Adelaide Brighton Ltd in conjunction with the McCann family developed new products and sourced new buyers. Today, according to their website, they supply a range of lime products both for construction and agricultural purposes and have also taken the opportunity to develop a range of crushed rock toppings and several fine sand products, which come from a layer of sand underlying the limestone which was not previously utilised during the cement works era.

19 August, 2012

Grand designs

It is easy enough to look at the history of the Barwon - particularly since European arrival - or to observe what is happening at the present time, but what of the future? Are there plans in place which will determine what will happen to the river, its resources and its surrounding environment?
Well yes, and as far as the section of the river through Geelong is concerned quite a bit of information is available on-line and through the media. Most obvious perhaps is the Barwon (through Geelong) Management plan which has been much cited of late in relation to those controversial ash and elm trees along the river at Fyans Park, as does the  Barwon & Moorabool River Reserves Masterplan & Management Plan.

The Barwon near Queen's Park
Something which attracted my attention several weeks back was an advertisement/article in the paper which lead me to a website I can no longer locate. It seemed however, to be largely based around details which can be found in the G21 Regional Growth Plan. Whilst the time frame under consideration is in the order of 20 years, the document provides a tantalising glimpse of what might be possible once the Batesford Quarry is decommissioned and the area transformed into a mixed residential and employment zone capable of housing up to 30,000 residents. The area I believe is designated as Batesford South and includes the Moorabool River between Batesford and Fyansford as well as the Barwon out as far as Friend In Hand Road.
View across the Moorabool Valley including the Ring Road and part of the
area proposed for development
Of specific relevance to this blog are the plans which would see the Moorabool through this area become a parkland within a 200m green zone including the ultimate conversion of the quarry itself into a large lake.
View of the Batesford Quarry across the Midland Highway near Ring Road
Also included in the larger scheme of things is the currently stalled Fyansford Green project which is on hold pending a buyer after a part of the Moltoni Group who owned the land met with financial difficulties.
The view from "Cementies" hill looking out over the Fyansford Green site
An extension of this project would also see a clean up and rehabilitation of the now disused CSR Quarry on the west bank of the river. I have no idea how current it is, but I did find a link to the following diagram which shows the layout of what the future quarry development would look like.
On the other edge of this proposed development is of course, the Barwon. I have mentioned in previous posts that there have been proposals to extend the river trail further up and downstream. I was under the impression that the track past Baum's Weir would be extended up to the Ring Road, however I have so far seen no sign of this.
Informal track beside the Barwon below Mt Brandon Peninsula
On the opposite side of the river however, at Mt Brandon Peninsula, it seems that things may be afoot. This week, a media release reported that a draft proposal by the City of Greater Geelong (CoGG) for the Mount Brandon Landscape Plan is being put out for public comment. On the agenda are a raft of changes including the usual infrastructure of paths, picnic facilities, public toilets, carparking and so on. What it doesn't mention is the time frame involved or an expected start date...or who exactly is providing the cash.
Remains of the the water race which fed the Barrabool
Four Mill on Mount Brandon Peninsula, dating to the 1850s
As I write this blog, the CoGG Community Update for August, 2012 has just landed in my mailbox and lo and behold, the entire front page and several subsequent pages have been given over to promoting what's new along the Barwon through Geelong and much of it can also be found on the CoGG website following the "Leisure" then "Paths, trails and tracks" links. Another useful document under the "Projects, plans and studies" links is the "Greater Geelong Cycle Strategy" which incorporates information about the cycle trails around the river and ideas for future development. The main drawback here however, is that the document was produced in 2008 and some of the plans do not reflect the current situation.
Ovoid sewer aqueduct at Breakwater
At the Breakwater end of the river for instance, I have seen tantalising glimpses of what might be. At various times there has been talk of paths extending along the riverbank (on one side or the other) as far as the aqueduct and beyond. The cycle strategy document mentioned above shows a "proposed" trail all the way along the river to Barwon Heads, however we know from a recent comment sent my way by a Parks Victoria representative that it "ain't gunna happen". What would be really useful is an up to date, straightforward outline of what "is gunna happen" or perhaps even what "might happen" given funding issues and environmental concerns along the lower reaches of the river.